The perfect mix of capabilities for your product requirements.
All projects start with full CAD review and DFM analysis including DFI (design for inspection) and potential PPAP requirements (production part approval process) using the latest versions of; SolidWorks, Partmaker, Mastercam, WinCNC, QC Calc, PC-DMIS, and 3D printing capabilities.
Multiple Citizen L20s, M20s, A20s, M32, Star SR20Js, and 32VJ machines provide advanced capabilities in a responsive and adaptable configuration to meet the most demanding product requirements.
Electrical Discharge Machines (EDM)
Our Agie EDM cells are designed to address a wide range of geometric shapes. Our machines incorporate 0.003"/0.004" wire, modular 3R tooling and submersible A-axis rotary tables, allowing us to produce unique “turn and burn” features. Each work cell includes a Current EDM hole drilling machine, capable of producing holes down to 0.004" in diameter.
CNC Milling & Turning
Our conventional CNC machining cells blend milling and turning with advanced machine tools designed by Mori Seiki, Haas, and Mazak. Turning Centers are equipped with magazine feeders and light automation, and our 4 and 5-axis Vertical Machining Centers, with travels up to 32”, are equipped with Renishaw gauging to maintain a high degree of accuracy while reducing set-up times. New horizontal machining centers provide for 24/7 production.
CNC Tube Forming
Our CNC tube bender anchors the tube-processing department. Capable of performing multiple bends on material up to 18 mm in diameter, the automated bender utilizes double stack tooling, servo axis drives and a planetary direct drive bending head to insure repeatability, minimal deformation, and part accuracy. Additional tube machining capabilities include flaring, EDM hole drilling, forming, slotting and intricately machined geometries.
Centrifugal Barrel Finishing, Otec Centrifugal Disc Finishers, Crest Ultrasonics Cleaning Consoles, and Crest Ultrasonics Citric Passivation Consoles meet the most demanding finishing, cleaning, and passivating requirements. Additional services such as heat-treating, grit blasting, electro-polishing, plating, anodizing, grinding, and others are available internally or through our network of service partners.
FOBA 20-Watt laser system creates clean and precise markings at 600+ dpi resolution and offers UDI compliant marks.
Coordinate Measurement Machine (CMM)
Articulating and scanning head CMM provides accurate measurement data for complex parts.